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3D Pallet Stacking & Consolidation

Build Ultra-Stable Rainbow Pallets.
Zero Overhang. Zero Transit Shifts.

TCS-i solves complex mixed-SKU pallet building in under 200ms. Factor in carton compression limits, interlocking tier geometry, and exact pallet perimeters automatically.

Pallet Stack State
High-Mix SKU Consolidator
Pallet Metrics
Total Unique SKUs37 Dynamic SKUs
Volumetric Efficiency97.4%
Surface TopographyOrganic / Jagged Profile
SKU Layer Key
Base Tier: Rigid Heavy Goods
Mid Tier: Interlocked Cartons
Top Tier: Fragile / Light Units
Loose Top Filler Goods
SKU CONSOLIDATION MODEL ↻

Algorithmic Engineering for Every Pallet Footprint

Eliminate product damage, reduce stretch wrap usage, and maximize truckload floor density.

Interlocking Pinwheel & Brick Stacking

Automatically calculate alternating layer patterns to bind multi-SKU rainbow pallets tightly—eliminating corner collapse and stretch-wrap failures.

Millimeter Overhang & Underhang Control

Configure strict perimeter thresholds for EUR (1200x800), GMA (48x40), and UK Industrial (1200x1000) pallets to prevent rack snagging and edge crushing.

Layer Crush Limits & Gravity Balancing

Enforce dynamic compression thresholds so fragile goods sit safely on upper tiers while heavy Master Cartons establish a stable low center of gravity.

Robotic Palletizer & WMS Integration

Output step-by-step 3D coordinate sequencing directly to robotic stacking arms, automated stretch wrappers, or RF scanning pick paths in real time.

API-First Architecture

Sub-100ms Pallet Pattern Generation.

Pass carton dimensions, SKU weights, and stackability flags to the TCS-i Pallet API. Recieve complete 3D array layouts, weight distribution profiles, and layer build instructions instantly.

1. Payload Ingestion
SKU Weights & Dims Passed
2. Pattern Calculation
Interlocking Brick & Pinwheel Math
3. Execution Directives
3D Coordinates Sent to WMS

Ready to Automate Your Pallet Stacking?

Integrate 3D pallet building directly into your automated wrapping and staging lines.

Telemetry & Preferences

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